The inflatable air bed company environment , Quality assurance.
Environment 5S management basic principle ( organize, rectify, clean, regulations, self-discipline)
Firstly is to make sure clean environment, this is basic principle on quality control. This is effective way, each workshop have made strict regulations to assure environment.
“5S Principle organize, rectify, clean, regulations, self-discipline”
– 5S
- Make sure all air bed is under 100% fully inflation test. Test will go through above 24hours.
- Before each bulk production, when adjust the voltage and machine, the first mass inflatable mattresses will be inspected through below steps,
- Make sure all air bed is under 100% fully inflation test. Test will go through above 24hours.
- Before each bulk production, when adjust the voltage and machine, the first mass inflatable mattresses will be inspected through below steps,
“Air mattress Quality first principle”
– Dreamer Inflatables Principle
Rolling Test : using rolling test machine to roll air bed for 3000 times under 150kgs roller. It is required that the welding is ok, flocking does not fall off and broken.
Inflation and deflation test: use air mattress performance testing machine to inflate the bed to 0.6PSI (4127PA), hold it for 10 seconds, then deflate to 0.2PSI (1379PA), this way for 1000 cycles times. It is required the air bed do not deform, the welding surface is ok.
Static pressure test : use static pressure sandbags to test, lay the air bed mattress on it, place sandbags which weights 145kgs or 270kgs, static pressure for 8 hours. It is required flocking parts is not break, and air press above 0.2PSI（1379PA).
Tensile test : use a tensile testing machine, choosing welding parts, such as side part and surface part, tensile part and tensile part, base part and base part etc, the width is 1inch, tensile is above 9.5kgs, testing temperature is around 25℃, the broken position is not allowed to appear.
Rolling Test
Rolling Test
Rolling Test : using rolling test machine to roll air bed for 3000 times under 150kgs roller. It is required that the welding is ok, flocking does not fall off and broken.
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